Remove any fasteners in the corner of the panel with a small pry par.
How to fix old door panels.
Then pop loose the door panel clips by using a broad blade screwdriver or u shaped clip lifter tool.
While it is possible to reuse the original punched holes it is much easier to drill new holes and use pop rivets to secure the new door panel backing board.
Here s a few tips on repairing rust holes in car body panels.
How to fix cracks in door panels without taking the door apart wooden doors will develop cracks over time especially if the panels aren t free to expand and contract.
You can also lightly sand with a wet sander made for sanding dry wall.
These few extra steps really improved the appearance of the door.
In this video im showing you the process i use to do small rust repairs where a complete panel.
With a scrap of wood tap against the frame of the panel to separate it from the joint.
If a crack has gunk in it clean out the space with a strip of sandpaper.
Well i did and it worked.
The upper section of the upholstery.
Square up the door if necessary and clamp the stiles against the rails with bar clamps under light pressure then gently tap in the tenon wedges to tighten the tenons in their mortises being careful not to crush the fibers in the tenons.
After this was all dry i primed the entire door again and was very pleased.
Use a rubber mallet to carefully bang out the corner.
To remove the door panels you need to remove the armrest window crank door handle and any other hardware first.
For doors that are still reasonably tight or just beginning to loosen try the following.
The cleaner you can get the panel and door the easier it will be to reattach the upholstery.
Remove the frame piece and place aside.
Once the broken panels slide use a hot glue gun to attach wooden blocks to both side edges of each of the panels.
This will remove all of the gunk and dried out adhesive on the panel and the seam.
Run the damp cloth over the seam where the upholstery slides into the panel and give the area around the seam a quick wipe.